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How Lean Robotics Options Are Remodeling Meals and Beverage Manufacturing

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Within the ever-evolving meals and beverage manufacturing panorama, manufacturing continues its decades-long wrestle with job vacancies, provide chain instability, and altering client behaviors. The aftermath of the worldwide pandemic has additional exacerbated these challenges, resulting in low job retention and fill charges within the manufacturing sector.

A latest statistic from CNBC reveals that greater than 50 million folks give up their jobs in 2022. The article goes on to focus on that “most individuals give up to take new jobs, to not go away the workforce altogether (CNBC). The quantity of accessible job alternatives and aggressive wages contributed to the pattern.  

Right here is the manufacturing dilemma: merchandise should be stacked on pallets, however folks don’t wish to do it. Persons are shifting away from guide, repetitive, and harmful duties. The US Chamber of Commerce notes that within the sturdy items manufacturing sector, 45% of open positions stay unfilled in the USA alone. Common Robots estimates that 250,000 folks stack pallets worldwide. Assuming that fifty% of accessible jobs are crammed, half 1,000,000 folks ought to manually palletize merchandise. Nevertheless, manufacturing is working with half the mandatory workforce for this activity.

With the workforce searching for extra rewarding roles, companies are more and more adopting automation. In industries like meals and beverage manufacturing, automation (particularly in duties like palletizing) is important. Lean Robotics gives a wise method, integrating lean manufacturing rules into automated options. By leveraging Lean Robotics, companies can develop automated palletizers that meet current and future wants. This resolution tackles job retention challenges along with empowering corporations to remain in management, prioritize buyer necessities, and streamline their enlargement.

Keep Course of Management

Operation managers wish to overcome the labor scarcity problem and create adaptable processes that permit for flexibility. A Case Examine carried out by Robotiq highlights Cascade Espresso, a contract roasting and packaging firm that struggled to seek out operators for guide pallet stacking. They’d a turnover price of over 60%. The fixed want for coaching consumed management time and led to machine downtime. Automation, on this case, eradicated these challenges, permitting the corporate to function seamlessly with out being depending on human attendance.

A Lean Robotics palletizing methods match the usability of collaborative robotic (cobot) software program with the {hardware} configurability of a personalized system. The fantastic thing about a Lean Robotics palletizing system lies in its user-friendly design, making certain that anybody throughout the manufacturing group can function it. This kind of system eliminates the necessity for highly-specialized abilities or intensive coaching. This accessibility empowers each group member to rapidly familiarize themselves with the system, no matter their function or prior expertise. The combination of {hardware} and software program contributes to its ease of use, permitting the manufacturing group to deal with their core tasks with out the complexities of working intricate equipment. For extra details about the varieties of palletizing options which might be accessible available in the market, obtain our Purchaser’s Information.

napco palletizing solution


Placing Buyer Necessities within the Driver’s Seat

An automatic palletizing resolution ought to seamlessly adapt to altering calls for on the finish of the manufacturing line. Completely different options can be found, from customized engineered robots to in-a-box cobot options. Essentially the most adaptable choices are in the midst of this vary, offering a basis of engineered elements optimized for fast implementation. These are Lean Robotics options. 

Lean Robotic options provide user-friendly configurability. This enables the operator to make changes in software program settings and {hardware} themselves. This eliminates prolonged downtime, advanced reprogramming, and the necessity for expensive exterior experience. Equally, Lean Robotic options permit the operator to alter field measurement and pallet patterns as wanted. 

Lean Robotics options present intuitive software program and modular {hardware}, enabling the group to implement reconfigurations autonomously. The adaptability of those options is obvious of their potential to accommodate various case sizes, weights, and pallet heights. 

Nevertheless, Lean Robotics is greater than mere dimensions and measurements. Lean Robotics has the adaptability to regulate to varied conditions, akin to adjustments within the bodily surroundings, the addition of pallet interlayer sheets, the necessity to accommodate a number of conveyors, and extra. This adaptability empowers factories to reply promptly to evolving market calls for, permitting for real-time changes with out the drawbacks of prolonged downtime, intricate reprogramming, or the need for costly exterior experience.

Robotiq palletizing solution


Streamlining Growth

Efficient scaling, whether or not in response to sudden spikes in demand or natural progress, is essential to any funding. That is the good thing about a Lean Robotics developed resolution: the modular design and complete vary of options simplify the method when duplicating or including new models. Lean Robotic options communicate the identical language, so customers solely must be taught the software program as soon as. Subsequent expansions and extra models leverage this similar software program, making rising so much simpler.

A Lean Robotics Palletizer is constructed and operates on lean manufacturing rules. Opposite to the opposite strategies for which the provider or expertise dictates the format or materials movement, this method helps the manufacturing unit flooring’s steady enchancment efforts. These palletizing options are constructed on collaborative robots. They leverage their built-in features, intrinsic simplicity, and the chance to combine them seamlessly into current layouts, maintaining the operators in thoughts.

Opposite to different varieties of options that sacrifice efficiency, this resolution class gives reliability, and interoperability for fast deployment, superior management software program, versatile tooling, and a user-friendly setup interface.

To learn extra about different resolution sorts, obtain our Purchaser’s Information.

Lean Robotics Palletizers:

  • Optimizes the fabric movement of the cell
  • Allows updates and enhancements 
  • Permits for the addition of recent merchandise over time.

It makes use of modularization of ordinary parts (like end-of-arm tooling, stands, slip sheet rack, and many others.) to permit for environment friendly deployment, whereas maintaining sufficient flexibility to cope with the inevitable particularities of the manufacturing unit and product.

The combination of {hardware} and software program elements not solely streamlines operations but in addition contributes to the monetary viability of the automation initiative. An automatic palletizer yields a typical payback interval of 1 yr, making the funding in automation economically viable. Case Research of corporations benefiting from the Robotiq Palletizing Answer could be discovered on the Robotiq Web site.

Napco palletizing solution Robotiq



The manufacturing sector is consistently altering, significantly in meals and beverage manufacturing. The aftermath of the worldwide pandemic has exacerbated challenges related to discovering guide staff. The reluctance of the workforce to have interaction in guide, repetitive duties has led to a major labor scarcity. That is particularly acute in palletizing duties, the place some companies expertise a turnover price upwards of 60%. Meals and beverage manufacturing is popping to automated palletizing options as a result of fixed turnover isn’t sustainable.

Automation within the meals trade not solely addresses the challenges of job retention but in addition empowers corporations to remain in management, prioritize buyer necessities, and streamline enlargement. By adopting Lean Robotics options, companies can use anybody throughout the manufacturing group to function the palletizer. They change into versatile sufficient to answer buyer adjustments and might broaden as their enterprise grows.

Make a transfer

Don’t know the place to begin? We created a complete Purchaser’s Information that will help you get began. We draw upon our years of expertise to create a step-by-step course of and the instruments you want.

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Prepared to begin? Speak with one in every of our palletizing specialists.



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