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Relieving the financial pressures in manufacturing with automated palletizing

The persistent financial challenges going through manufacturing stick with regional inflation, international conflicts, an getting old workforce, disruptions within the provide chain, well being epidemics, and different compounding elements, every taking part in a job. Enterprise homeowners who reassess their technique and think about automation are forward of the curve.

As demonstrated all through the COVID pandemic, companies outfitted with automation have been extra resilient to shifts when in comparison with their counterparts. ASME famous that “investing in automation and robotics was a technique corporations coped with the lack of staff.” Guide jobs like palletizing have been comparatively simple to fill not way back. The abundance of accessible staff, restricted e-commerce, and diminished product complexity made conducting enterprise with guide labor attainable.

Immediately, the financial surroundings is sort of completely totally different: the out there (and ) workforce is diminishing, e-commerce continues to develop and product variety is increasing. These headwinds have created a brand new increase in automation investments, significantly in collaborative robotics. Producers are discovering that cobot palletizers, for instance, are extra accessible, have a smaller footprint, and are extra budget-friendly. This permits them to handle folks, productiveness, and flexibility challenges. This text explores how these automated palletizing techniques have gotten important instruments in industries resembling meals & beverage, client items, and pharmaceutical manufacturing.


Folks: Enhancing workforce dynamics

Automation is doing jobs that individuals don’t need.

Automation is doing jobs that individuals don’t need.
A frozen fish producer, Korea Pelagic, wanted assist discovering folks to stack pallets of fish in a freezer. Palletizing fish on very tall pallets is a bodily demanding endeavor within the chilly, making it difficult to seek out prepared staff. There have been only a few folks prepared to work this repetitive, monotonous, harmful job. Time is crucial in meals manufacturing, so Korea Pelagic turned to automation to make sure well timed shipments.

A palletizing cobot was the right resolution for this demanding surroundings. Not solely was the cobot prepared to work within the chilly, the consequence was a 200% improve in productiveness and a chance to offer extra rewarding and sustainable work for his or her workers. Learn the whole case examine.

Present respect for the workforce.

TIDI Merchandise, a frontrunner in an infection prevention and affected person security merchandise, confronted inefficiencies as a result of a scarcity of staff. One particular person did two duties to maintain up with manufacturing calls for. Overburdening an individual slowed down manufacturing, elevated their backlog, decreased morale, and restricted the variety of orders TDI Merchandise may settle for. TIDI invested in end-of-line automated palletizing techniques. This resolution addressed operational bottlenecks, decreased ergonomic points, and elevated crew job satisfaction.

The palletizers carried out higher than anticipated, so TIDI Merchandise acquired two extra techniques.

Initially, folks fearful that robots would take their jobs. Now, folks count on employers to spend money on supporting and serving to their workers. This contains making automation take the burden of the guide and repetitive duties they don’t need to do. If workers don’t just like the job or really feel like their employer just isn’t investing in them, they depart. That is extra prevalent in youthful generations who really feel the necessity to swap jobs to care for his or her pursuits. 

In response to Enterprise Insider, 73% of Gen Z staff are prepared to take a pay reduce or a decrease place if their job doesn’t meet their wants. Gen Z (born between 1997 and 2012) is rejecting monotonous, bodily demanding jobs and additional shrinking the out there labor. As this development continues, companies will inevitably must spend money on automation. 

Firms should spend money on their workers to extend employee retention. TIDI Merchandise Worth Stream Supervisor Cameron Lemke summarizes: “If you happen to’re in a enterprise that cares about your crew, that is a straightforward funding to assist them really feel supported and encourage their longevity with what you are promoting.”

“If you happen to’re in a enterprise that cares about your crew, that is a straightforward funding to assist them really feel supported and encourage their longevity with what you are promoting.”
 – Cameron Lemke, TIDI Merchandise Worth Stream Supervisor

Learn and watch the TIDI Merchandise case examine.

Create sustainable jobs (that individuals need).

Cascade Espresso, a roasting and co-manufacturing firm, skilled continual labor shortages and issues of safety of their guide palletizing operations. With the deployment of automated palletizing items, job satisfaction and security have been improved. The system’s adaptability allowed for seamless integration, optimizing productiveness and permitting workers to advance. It took 5 minutes to coach an operator on the cobot. Now, the palletizer does the lower-paid job, and the folks advance within the firm. Watch how Cascade Espresso palletizes 6,500 circumstances a day and grows its workers.


Productiveness: Unleashing operational potential

Each pallet counts.

The target is to stop unplanned downtime. Though often missed, the palletization course of can emerge as a bottleneck. In a one-piece-flow surroundings, the cycle time must lower to match the velocity of the slowest process. Automation can alleviate this bottleneck and produce cycle time nearer to takt time. Cascade Espresso’s transition from guide to automated palletizing resolved labor shortages and eradicated bottlenecks.

“The straightforward guide processes have been consuming simply an immense period of time to the place machines would cease as a result of operators truly couldn’t palletize quick sufficient.” – Ron Kane, COO of Cascade Espresso.

Watch the full video.

The cobots guarantee a steady and environment friendly manufacturing stream, permitting for the optimization of assets and success of supply deadlines.

Automated palletizing will increase throughput.

TIDI Merchandise skilled vital positive aspects in productiveness after incorporating automated palletizing items. They documented productiveness positive aspects of 30% from the primary palletizing cell. Subsequent cells have elevated by a equally spectacular 25%. Productiveness positive aspects permits producers to optimize useful resource utilization, cut back manufacturing prices, and keep aggressive pricing.

Robotic palletizers additionally improve productiveness in meals manufacturing. Bread producer Antic in Spain confronted difficulties manually palletizing merchandise on two manufacturing strains. The corporate wanted a scalable, automated resolution to accommodate numerous product weights and enhance manufacturing velocity. Labor shortages added to the urgency of discovering an efficient decision. Their search led them to a palletizing collaborative robotic that runs two automated strains and elevated manufacturing velocity by 30%.

An automatic system can sustain.

Automated palletizing techniques present excessive effectivity by maintaining with manufacturing processes. Consumer-friendly software program makes it straightforward to vary the palletizing cobot for brand spanking new field sizes or pallet configurations. For instance, the Robotiq Palletizing Resolution mechanically generates and optimizes trajectories and cobot actions. Robotiq makes use of assistant instruments and easy configurations. Enter necessities resembling:

  1. Field dimensions, weight, and orientation
  2. Pallet dimensions
  3. Pallet configuration

This software program works for the particular person as an alternative of the particular person working for it. With a couple of minutes of coaching, operators can have the automated palletizer stacking containers.


Adaptability: Assembly market calls for with ease

Be led by buyer necessities and market alternatives, not manufacturing unit limitations.

Regardless of the financial pressures in manufacturing, each firm goals for customer-driven management fairly than being dictated by exterior elements. This implies factories should stay agile and productive. 

Napco, a espresso distribution firm, highlights the productiveness positive aspects skilled when utilizing palletizing techniques. The lead operator, who had no prior expertise in robotics, was capable of discover ways to function the system rapidly. This automated palletizing system created a 15% improve in productiveness.

Streamlined growth: timing your prices with advantages

The pliability and modular design of automated palletizing options allow streamlined growth. With the power to copy and combine further items onto totally different manufacturing strains, producers can scale successfully in response to fluctuations in demand. TIDI noticed this primary hand. Scalability, mixed with a typical payback interval of 1 12 months, ensures a considerable return on funding and positively impacts the underside line.

Automated palletizing techniques with built-in cobots have change into indispensable allies for meals & beverage, client items, and pharmaceutical producers going through continued financial pressures. These techniques assist them navigate labor-related challenges, improve productiveness, and foster adaptability.


Management your future

At Robotiq, we comply with the rules of LEAN ROBOTICS to create a standardized resolution that’s simpler to scale, repeatable, and simple to make use of. We perceive the financial pressures in manufacturing and we’ve got expertise working with meals & beverage, client items, and pharmaceutical producers. 

Allow us to get you began – implementation is simpler than you suppose. Talk about with considered one of our automation consultants as we speak to kickstart your venture. 

Talk to an expert




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