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Yaskawa displays robots for welding, supplies dealing with, and bin choosing

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ArcWorld HC combines the AR1440 robot and ARC Specialties programming expertise.
Yaskawa’s AR1440 robotic in an indication welding workcell. Supply: Yaskawa

CHICAGO — Yaskawa Motoman final week confirmed a number of choices bundling its robots with imaginative and prescient and controls to assist producers undertake automation. They included collaborative and industrial robots, in addition to workcells for purposes resembling welding and palletizing.

“Refined calls for and shifting markets are remodeling the economic panorama, necessitating the necessity for sensible expertise and easy-to-use robots that may assist corporations of all sizes simply adapt to altering manufacturing necessities,” stated Yaskawa.

Based in 1989, the Motoman Robotics Division of Yaskawa America Inc. offers programs for purposes together with meeting, coating, meting out, supplies dealing with, materials reducing and elimination, packaging, and scientific laboratory specimen processing.

Dayton, Ohio-based Yaskawa America Inc. touted its 4.7 (out of 5.0) approval score in its 2023 Buyer Satisfaction Survey.

“This degree of efficiency is a direct results of a devoted, extremely skilled group targeted on executing sound methods, producing high quality options, and delivering world-class assist,” acknowledged Steve Barhorst, president and chief working officer of Yaskawa Motoman. “This achievement validates that our company dedication to buyer assist, mixed with additional efforts by all staff, leads to happy clients.”

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Yaskawa contributes to cobot welding cells

Yaskawa confirmed how its collaborative robotic arms have gotten simpler to make use of and reprogram for a number of purposes. The firm designed the six-axis HC-Collection cobots to complement handbook welding.

With companion ARC Specialties, the corporate demonstrated its AR1440 system for high-speed arc welding. The six-axis robotic has an expanded wrist movement vary and a 12 kg (26.4 lb.) payload capability. It additionally helps the featured DINSE REVO liquid-cooled rotary torch, which has a built-in slip ring for steady rotation when deep within the bore.

Yaskawa claimed that the mixture of a sturdy 360° rotary torch, a Miller welding package deal, its personal Common Weldcom Interface (UWI) pendant software, and ARC Specialties’ programming experience offers producers with a high-production cladding possibility. It additionally minimizes necessities for programming and startup, it stated.

The ArcWorld HC is a transportable store for human-collaborative interplay for medium- or low-volume runs. It contains the HC10DTP cobot, which has a 1,379 mm (54. in.) most attain and a ten kg (22 lb.) payload capability.

Energy and force-limiting (PFL) expertise permits for protected operations and hand-guided programming with no train pendant, stated Yaskawa. UWI works with a number of digital welding energy provides and permits for straightforward management of weld processes or parameters, it famous.

For smaller elements, Yaskawa’s ArcWorld LC system is designed for fabricators with lighter quantity necessities. The workstation is configured for extensive elements and features a fastened tooling desk with a 250 kg (551 lb.) payload or a servo-driven MH185 headstock with a 185 kg (407.8 lb.) payload.

ArcWorld has a 2,125 x 2,097 mm (83.6 x 82.5 in.) footprint, and a twin configuration is out there. The system can slot in a trailer and features a single AR1440 robotic utilizing the UWI.

As well as, Novarc exhibited the NovEye weld monitoring and management system, which permits a robotic to adapt a programmed path primarily based on traits of the weld puddle for a correct weld.

Yaskawa additionally provides the AR-Collection robots for high-speed arc welding. These six-axis robots can deal with payloads of 8 to 25 kg (17.6 to 55.1 lb.) and assist all kinds of torches and sensors.

Motoman demos machine tending, bin choosing

With laptop numerical management (CNC) supplier Vista Automation, Yaskawa displayed the ROBOTEND system with the high-speed GP12 robotic for machine tending and parcel induction. The robotic has a 1,440 mm (56.6 in.) horizontal attain, a 2,411 (94.2 in.) mm vertical attain, and a 12 kg (26.4 lb.) payload capability.

The GP12 works with patented Sensible Body expertise helps decide the person’s orientation relative to the robotic. This makes the person the body of reference, eliminating using typical X, Y, and Z coordinates for a quicker studying curve, stated Yaskawa.

The cell additionally included Plus One Robotics‘ PickOne Notion Package, which guarantees human-like imaginative and prescient for clever 3D scene capturing, in addition to choose charges over 1,600 per hour for all kinds of objects.

Yaskawa additionally demonstrated a development of each industrial and collaborative robots turning into extra succesful. The corporate stated it designed the GP8L robotic to optimize throughput in tight manufacturing areas.

The GP8L has a 1,636 mm (64.4 in.) horizontal attain, a 2,894 mm (113.9 in.) vertical attain, and a 8 kg (17.6 lb.) payload capability. It has an IP54 physique and will be mounted on flooring, partitions, and ceilings or tilted. It has brakes on all axes and is designed to optimize throughput.

A KEYENCE 3D imaginative and prescient system used sample projections and structured lighting to acknowledge randomly positioned elements for quick and correct bin choosing.

Yaskawa GP8L robot for 3D bin picking.
A GP8L robotic conducts bin choosing. Supply: Yaskawa

Sensible Pendant v3.0 designed to speed up purposes

The GP12 and HC-series robots work with Sensible Pendant Model 3.0, which is meant to speed up software setup. It builds on prior software program updates to permit for fast implementation of automated meeting, welding, injection molding, inspection, machine tending, palletizing, and pick-and-place duties, stated Yaskawa.

Sensible Pendant, which incorporates a number of updates to options such because the YRC1000 controller software program that may run on Home windows, is out there to be used with choose Yaskawa Motoman YRC-controlled robots.

Palletizing and depalletizing have turn into fashionable purposes to automate as a result of robots can cut back employee pressure from repetitive and heavy motion. The Pallet Builder extension to Yaskawa’s Sensible Pendant offers a person interface for “no-code” programming for workcell configuration and setup.

Pallet Builder is designed for high-mix, low-to-medium quantity manufacturing at small and midsize enterprises (SMEs), with assist for as much as eight mixed stations. Yaskawa stated the software program can work with all kinds of end-of-arm instruments (EOAT) and requires Sensible Pendant v3.0. Pallet Solver is an offline PC-based device for establishing palletizing routines.

Robotic arms get longer and stronger

Becoming a member of different heavy-duty cobots at Automate, Yaskawa’s HC30PL has a 30 kg payload and 1,700 mm most attain. It’s appropriate for palletizing and meals dealing with, based on the corporate.

It provides 4 modes of collaborative software and may shift between PFL mode for operations round folks to full-speed industrial mode to optimize cycle occasions, primarily based on threat assessments and course of necessities.

The palletizing system additionally features a plug-and-play device flange primarily based on EN ISO-9409-1 and a thru-arm Class 6 Ethernet cable. It has an IP67 score and easy-to-clean floor for NSF H1-certified food-grade grease.

Yaskawa H30PL cobot for palletizing.
The H30PL can deal with heavy payloads for palletizing. Supply: Yaskawa

Yaskawa Drives & Movement division a part of shows

Yaskawa’s Drives & Movement division additionally displayed its merchandise at Automate. The iCube Management machine controller has an open design and modular system integration, and “offers builders the liberty to program perform modules within the language of their selection,” the corporate asserted.

The division additionally confirmed food-grade and hygienic stainless-steel servo motors to be used with its Sigma Collection amplifiers complying with U.S. Meals and Drug Administration (FDA) and European Hygienic Engineering and Design Group requirements.

Talking of meals and beverage, thirsty convention goers may see the HC10DTP cobot, which was a part of the renovated “Yaskawa Pub.”

Yaskawa demonstrates the Smart Pendant programming a welding application.
Demonstration of the Sensible Pendant programming a welding software. Supply: Yaskawa



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